HWG 1000 Servo Vibration Block Making Machine
HWG-1000 block making machine,using servo motor vibration, it is more energy saving and the response speed is faster. With imported vane pump and hydraulic valve make the equipment run stably and the forming speed faster, which can greatly reduce the cost of brick making. The special vibration and feeding system of this machine can meet the demand of different blocks production for customers,like Hollow block, Solid block,grass-planting paver, curb stones, slope-protect bricks, inter-lock blocks and so on.
Less power consumption with energy saving;
The material-Ratio program can be saved in PLC software, which is easy for operator to operate the equipment;
With Automatic interlock system in program,the machine can be operated without damaged caused by the operation error;
With Intelligent remote control ,problem be solved in all the places at any time through engineer’s mobile phone through internet.
The whole production line consist of below equipments:
PL1200 Concrete Batching machine
JS750 Twin-shafts Concrete mixer or MP750 Planetary Concrete Mixer
HWG-1000 Block Making Machine
Automatic Face mix device
Face material mixer
Automatic Block Stacker
Automatic Pallet Provider.
Off-ling Palletizing system can also be used to improve the automation of the factory, 4-5 labors can be saved.
II. Detail introduction of HWG-1000 block making machine
(1 ) Vibration System
The vibration box is suspended under the vibration table of the main machine, Suspension knocking type Vibration, and the two synchronous eccentric shafts in the vibration box are driven by the Italian Phase motor to generate vibration force. The vibration system is stable and the vibration force is large;
Using frequency conversion technology to reduce energy consumption
The motor vibration technology is superior to the traditional hydraulic vibration (driven by the hydraulic motor) to avoid the problem of equipment falling down due to the increase of oil temperature caused by long-term work;
4 .With Servo vibration, it can greatly increase vibration force by 15% compared with normal electrical motor vibration；
(2) Solid Structure
The frame structure of the machine body is welded by high-quality Q235A square tube. The wall thickness is 8mm. The structure is stable and reliable, with strong anti-vibration ability, strong vibration resistance, strong excitation force and long service life.
(3). Hydraulic system
The double vane pump is world famous brand “Yuken” to coordinate proportional valve,the vibration amplitude and frequency could be adjusted freely. With proportional valve, the flow and pressure of each movement could be adjusted on touch panel according to actual situation, even to set stage speed in the same movement, making machine running quickly and without impact.
(4) PLC Control system
The PLC controls each production procedures with Siemens touch panel & Siemens PLC, both in English and Chinese. The electrical components of the control system use well-known international brands, such as Schneider etc., to ensure the stability of the control system, and parameters of the system can be modified from the touch screen. Remote service and Internet of Things(IoT) technology in our control system allows our customer could resolve the problem in shortest time,the parameter in touch screen can be set from Mobile phone by our technician in our office in China.
(5) Feeding cart
The feeding way uses forks to swing raw materials, with the advantages of feeding quickly and high density forpaver bricks,hollow and standard blocks,easy for maintenance and replacement
(6) Material door discharging
The door of the aggregate hopper is driven by cylinder and also can be adjusted,which can reduce cement solidification after mixing.The material hopper was seated on rubber installed on both sides of machine,which can avoid the material became solid before discharging to feeding cart during the vibration.
III. Technical specification:
15-23 according to different products
Crushed stone, Sand, cement, fly ash, cinder, slag, gravel, and other industrial wastes.
Permeable concrete paver Hollow blocks, solid block,soild brick,
garden and landscaping products, slabs,
curbstones, grass paver, slope blocks, interlocking paver, etc.
IV. Output of HWG-1000 Block making machine
(Pallet size 1100*950mm)
(Bevel Pavers in South Africa)
Ripple shape paver
Uni paver in Kenya
Square shape paver
V.Overview of HWG-1000 Block making plant with Block Stacker
Welcome to contact us to get more detail information of our HWG-1000 Servo vibration block making machine.