HWG 1000 Servo Vibration Block Making Machine

HWG-1000 block making machine,using servo motor vibration, it is more energy saving and the response speed is faster. With imported vane pump and hydraulic valve make the equipment run stably and the forming speed faster, which can greatly reduce the cost of brick making. The special vibration and feeding system of this machine can meet the demand of different blocks production for customers,like Hollow block, Solid block,grass-planting paver, curb stones, slope-protect bricks, inter-lock blocks and so on.


details

 

1.Brief Introduction

HWG-1000 block making machine,using servo motor vibration, it is more energy saving and the response speed is faster. With imported vane pump and hydraulic valve make the equipment run stably and the forming speed faster, which can greatly reduce the cost of brick making. The special vibration and feeding system of this machine can meet the demand of different blocks production for customers,like Hollow block, Solid block,grass-planting paver, curb stones, slope-protect bricks, inter-lock blocks and so on.

Advantage :

Less power consumption with energy saving;

The material-Ratio program can be saved in PLC software, which is easy for operator to operate the equipment;

With Automatic interlock system in program,the machine can be operated without damaged caused by the operation error;

With Intelligent remote control ,problem be solved in all the places at any time through engineer’s mobile phone through internet.

 

The whole production line consist of below equipments:

Cement silo

Screw conveyor

Cement scale

PL1200 Concrete Batching machine

JS750 Twin-shafts Concrete mixer or MP750 Planetary Concrete Mixer

HWG-1000 Block Making Machine

Automatic Face mix device

Face material mixer

Automatic Block Stacker

Automatic Pallet Provider.

 

Off-ling Palletizing system can also be used to improve the automation of the factory, 4-5 labors can be saved.

II. Detail introduction of HWG-1000 block making machine

(1 ) Vibration System

  1. The vibration box is suspended under the vibration table of the main machine, Suspension knocking type Vibration, and the two synchronous eccentric shafts in the vibration box are driven by the Italian Phase motor to generate vibration force. The vibration system is stable and the vibration force is large;

  2. Using frequency conversion technology to reduce energy consumption

  3. The motor vibration technology is superior to the traditional hydraulic vibration (driven by the hydraulic motor) to avoid the problem of equipment falling down due to the increase of oil temperature caused by long-term work;

   4 .With Servo vibration, it can greatly increase vibration force by 15% compared with normal electrical motor vibration;

(2) Solid Structure

The frame structure of the machine body is welded by high-quality Q235A square tube. The wall thickness is 8mm. The structure is stable and reliable, with strong anti-vibration ability, strong vibration resistance, strong excitation force and long service life.  

Front view of HWG-1000 Block making machine
Front view of HWG-1000 Block making machine
Rear view of HWG-1000 Block making machine
Rear view of HWG-1000 Block making machine

(3). Hydraulic system

The double vane pump is world famous brand “Yuken” to coordinate proportional valve,the vibration amplitude and frequency could be adjusted freely. With proportional valve, the flow and pressure of each movement could be adjusted on touch panel according to actual situation, even to set stage speed in the same movement, making machine running quickly and without impact.

 Yuken Valve
 Yuken Valve

 (4) PLC Control system

The PLC controls each production procedures with Siemens touch panel & Siemens PLC, both in English and Chinese. The electrical components of the control system use well-known international brands, such as Schneider etc., to ensure the stability of the control system, and parameters of the system can be modified from the touch screen. Remote service  and Internet of Things(IoT) technology in our control system allows our customer could resolve the problem in shortest time,the parameter in touch screen can be set from Mobile phone by our technician in our office in China.

(5) Feeding cart

The feeding way uses forks to swing raw materials, with the advantages of feeding quickly and high density forpaver bricks,hollow and standard blocks,easy for maintenance and replacement

(6) Material door discharging

The door of the aggregate hopper is driven by cylinder and also can be adjusted,which can reduce cement solidification after mixing.The material hopper was seated on rubber installed on both sides of machine,which can avoid the material became solid before discharging to feeding cart during the vibration.

III. Technical specification:

Pallet size

mm

1100×950×25~28

Cycle time

S

15-23 according to different products

Rate Pressure

Mpa

21

Vibration force

KN

105

Power

KW

49

Weight

T

14.5

Vibration frequency

r/min

3800-4500

Dimension

mm

11500×4050×2800

  Raw Materials

Crushed stone, Sand, cement, fly ash, cinder, slag, gravel, and other industrial wastes.  

 Applied Products

Permeable concrete paver Hollow  blocks, solid block,soild brick

 garden and landscaping products, slabs,

 curbstones, grass paver, slope blocks, interlocking paver, etc. 

IV.  Output of HWG-1000 Block making machine

(Pallet size 1100*950mm)

Name

Picture

Dimension(mm)

QT10-15
(pc/mould)

Hollow block

 

400x200x200

10

Hollow block

 

390x140x190mm 

14

Solid brick

(Stock Brick)

 

210x70x100

48

Rectangular paver

(Bevel Pavers in South Africa) 

 

200x100x60  

36

Ripple shape paver

 

 

225x112.5x60

28

 Uni paver in Kenya  

 

200x100x60

36

Square shape paver

   

250x250x60

12

 “H”Shape paver

 

200x160x60

24

Triangular paver

 

250x60

16

Kerb Stone

 

1000x300x150

2

 

V.Overview of HWG-1000 Block making plant with Block Stacker

 

 HWG-1000 block making machine with Double pallets of Block Stacker
HWG-1000 block making machine with Double pallets of Block Stacker
HWG-1000 block making machine with Hydraulic Tank
HWG-1000 block making machine with Hydraulic Tank
 Different types of Concrete products be made by HWG-1000 block making machine

 

Hollow block made by our machine in Customer factory stock yard
Hollow block made by our machine in Customer factory stock yard
Hollow block and interlock paver made by our machine in Customer factory stock yard
Hollow block and interlock paver made by our machine in Customer factory stock yard

 

Welcome to contact us to get more detail information of our HWG-1000 Servo vibration block making machine.

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